Hytorc Industrial Bolting System

ISO 9001:2015 Certified
OHSAS 18001:2007 Certified
ASME Authorized Training Provider

In-Situ Services

Why Joint Integrity?

The consequences of improper bolted joint can cause huge operational cost and threat to environmental and safety requirements and regulations.Joint Integrity ensure the elimination of leaking joints as part of a maintenance program.ABS Procedure involves periodic leakage detection and maintenance of all joints of the equipment.

Benefits with ABS-

Cost reduction
Remove unacceptable risk
Avoid any delay and re-work
Reduce equipment and testing costs
Allows earlier demobilization of maintenance workforce.

img_20160813_131636ABS follow the policies and procedures of ISO 9001:2015 and OHSAS 18001:2007 , ensures that all bolted joints remain intact and leak-free. ABS have the highly trained & skilled manpower.Our manpower are Trained in HSE Framework and with special Certification of BOSIET & H2SIt.ABS provide complete training to all engineers prior to their on-site jobs.

ABS Procedure-
Independent flange inspection of bolted flanges
Disassembly of the flange
Final assembly of the flange
Flange tagging
Database management for traceability.

ABS has an extensive track record of successfully implementing controlled bolting, flange management and integrity assurance work-scopes on numerous projects and assets.

ABS undertakes an array of on-site bolting services ranging from simple bolting of a single flange joint, to major constructions and maintenance of bolted joints of critical applications at shutdown. ABS utilizes the highest-standard hydraulic bolting, bolt tensioning and bolt torquing technology when it comes to overall joint integrity. ABS provides complete training to our engineers prior to their on-site jobs. Our engineers combine innovative thinking with industry-tested methods and ensure controlled bolting services are carried out with unmatched speed, precision, and safety.

  • Annual Rate Contracts for Controlled Bolting-
    ABS specialises in undertaking Annual Rate Contracts for controlled bolting services. Such contracts are supported with prompt mobilisation of resources and efficient repair services.The prestigious customer list includes Reliance Industries, HMEL, Cairn India, IOCL, Essar Oil, Amba River Coke Ltd, to name a few.conoco-phillips-turnaround-178
  • Plant Turnaround & Shutdown Maintenance-
    ABS holds competence in managing complex situations like Plant Turnaround & Shutdown Maintenance with utmost precision, speed and safety.We have successfully executed shutdown projects of Reliance Industries, CPCL, BPCL, IOCL, MRPL, HMEL, GE International, etc.d2
  • Equipment Installation & Maintenance
    ABS provides complete installation, commissioning and maintenance service of turbines, compressors, heat exchangers, reactors, tower cranes, wind turbines.aaaaa
  • Structural Bolting
    ABS provide controlled bolting for Erection of structures in plant construction, bridges, and wind tower etc.untitleds
  • Flange Management System
    Flange management solutions for construction, shutdown & turnaround scopes, in a controlled and safe manner to provide leak-free connections and reducing down time.
    ABS Flange Management System (AFMS) is a fully integrated system that provides solutions for Controlled Bolting, Machining, Tagging, and Flange Management, coupled with training and support service.

In association with TRITOOL, ABS provides wide range of portable machining equipment and skilled manpower to meet the customer requirements.

We can deliver in-situ flange management activities within a shutdown work scope, including flange face machining, bolting and pipe cutting.

SERVICES

1.Pipe Cutting:-

ABS offer and ensure pipe cold cutting according to associated project in a wide variety of  situations with ultimate precision and durability

2.Beveling:-

In Associaltion with Tritool,ABS produce various bevel configurations dependent on your welding process.Our machines are designed to operate with low radial and axial clearances and deliver maximum performance accuracy on pipe.

ABS is exclusive partner of TRITOOL in India and can mobilize additional requirements on war footing from UAE warehouse.

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Hydraulic nut splitting service of ABS is an easy, quick and efficient way of cold cutting of seized up nuts in a corroded environment. This causes nut removal without any damage to the studs, and without hazardous procedures like grinding, sawing and flame cutting.

ABS cover the wide range of nut splitting tools for a range of nut size.

Our speciality:-

1.One chisel can spilt upto 100 heavy hex nuts.
2.Single acting spring return cylinder
3. Fits all ANSI Flanges
4. Integral pumps models also available.
5.Safety lanyard provided
6.Ergonomic handle to place the nut splitter.
7.Can be used in any position even in inverted application

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1.Heater jobs:

Opening-cleaning-repairing, Tube Replacement, testing, offer for inspection box up.

2.Column Jobs:

Opening-cleaning, internal trays repairing, cleaning of nozzles, welding, replacement of trays, tray valves, bubble caps /testing after inspection box up.

3.Vessels:

Blinding, opening- cleaning-offering for inspection, repairing testing box up and de-blinding.

Nozzle replacement for any of equipment as per inspection producer

4.Heat exchanger:

Opening-removal of exchanger tube bundle, cleaning, hydro jetting offer for inspection, repairing, tube test/shell test/ final test, offer for inspection box up

5.Storage tank:

Opening-cleaning-repairing,  testing, offer for inspection, box up

6.Equipment Erection:

Opening-cleaning-repairing, Tube Replacement, testing, offer for inspection box up.

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Hot Bolting allows for corroding studs and nuts to be removed as part of preventative maintenance while the line is in service. It involves removing an existing Studbolt/Nut assembly and replacing with a new Studbolt/ Nut assembly, whilst the line is active.

ABS provides XTEGRITY- the hot bolting service of Equalizer International- which restores the flange joint integrity back to its original state in a safe, efficient and cost effective manner. It can be used in situations where alternative solutions cannot be used, for example on high pressure, larger diameter flange joints. In these circumstances the only current solution is to carry out maintenance during shutdown resulting in potential loss of production and revenue. By effectively providing a ‘replacement’ set of bolts around the flange joint it also provides peace of mind to integrity engineers about the reliability of their bolted joints.

The competent manpower of ABS does complete supervision of the hot bolting process at site with full data documentation during shutdown.

integrity

Applications-
1. Integrity-
Leave the corroded flange bolts in place and apply the Flange Integrity System to prevent joint failure.

2. Maintenance-Hot Bolting-
Temporarily apply the XTEGRITY™ Flange Integrity System to enable the corroded flange studs to be replaced

3.3. Intervention-
Apply the Xtegrity System following a loss of joint integrity

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Contact Us

ABS House
Plot W116(A), TTC Industrial Area
Khairane MIDC,
Navi Mumbai -400708
Maharashtra, India
Phone: +91-22-41714444
Fax: +91-22-27610167
Website: absgroup.in
Email: sales@absgroup.in

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