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integral-flange-spreader

Flange Spreading Equipment

we specialize in providing top-quality tools engineered for the toughest industrial applications. Our Integral Flange Spreader is the perfect solution for safely and efficiently separating flanges during maintenance, repairs, or inspections. Designed with precision and durability in mind, this tool is a must-have for any professional working in the oil and gas, petrochemical, or power generation industries.

Features

  • Minimum access gap - 6mm 
  • Hydraulic pressure applied – 14.5 Ton per tool
  • Pairs giving(recommended) – 2 x 14.5 Ton = 29 Ton

PRODUCT CATALOGUE 


 ABS Flange Spreader

 

Why Choose HexForce Integral Flange Spreader?

  • Unmatched Durability: Built from high-strength materials, the HexForce Integral Flange Spreader can withstand the most demanding conditions, ensuring long-lasting performance in harsh environments.
  • Safety First: Our flange spreader is designed with safety as a top priority. It provides a controlled and even spreading force, minimizing the risk of damage to the flange or surrounding equipment.
  • Ease of Use: The ergonomic design ensures that the tool is easy to operate, reducing the effort needed to achieve a secure and effective spread. Even in tight spaces, our flange spreader performs with precision.
  • Versatility: Suitable for a wide range of flange sizes, the HexForce Integral Flange Spreader can handle various applications, making it a versatile tool for any industrial setting.

 

Features

  • Compact and Lightweight: Despite its robust capabilities, the tool is compact and easy to carry, making it ideal for both on-site and off-site work.
  • Non-Slip Grip: The handle is designed for a firm, non-slip grip, ensuring maximum control during operation.
  • High-Strength Steel Construction: Crafted from premium-grade steel, the tool offers exceptional strength and reliability, even under extreme pressure.
  • Low Maintenance: The HexForce Integral Flange Spreader is designed for minimal maintenance, allowing you to focus on the task at hand without worrying about frequent upkeep.

 

Applications

  • Oil & Gas: Ideal for use in refineries, pipelines, and other oil and gas facilities where flange separation is a common requirement.
  • Petrochemical: Perfect for maintenance and repair work in chemical plants where safety and precision are critical.
  • Power Generation: Suitable for use in power plants, ensuring reliable and safe flange separation during turbine and generator maintenance.

 

How to Use the HexForce Integral Flange Spreader

  1. Positioning: Place the flange spreader between the flange faces at the insertion points.
  2. Operation: Gradually apply force to the tool to begin the spreading process, ensuring even pressure distribution across the flange.
  3. Separation: Continue applying force until the desired separation is achieved. The tool’s precision design ensures a controlled and safe operation.
  4. Removal: Once the task is complete, carefully release the pressure and remove the tool.

 

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People Also Ask

A flange spreader is a tool used to safely and efficiently separate two flanges that are bolted together. It is commonly used in piping, vessel, and valve maintenance where flanges need to be disconnected for repair, inspection, or replacement. The tool works by applying a controlled, mechanical force to gradually spread or pull apart the flanges, which can help to- Prevent damage to the flange faces during separation. Ease the removal of gaskets or seals between the flanges. Avoid misalignment and stress on the flange connections, which is especially important in high-pressure systems.

Loose Flanges- These flanges are separate components that are bolted to the pipe ends, and they have a raised face (or a flat face) designed to sit between two pipes or flanges. A loose flange is a removable part that can be replaced independently of the pipeline, allowing easier disassembly and maintenance. Integral Flanges- Integral flanges are flanges that are welded or forged directly as part of the pipe or fitting. They are an integral part of the system and cannot be removed without cutting or otherwise altering the pipe or fitting. These types of flanges offer a more permanent, robust connection and are typically used for applications requiring higher strength and resistance to leakage.

To separate two flanges, flange spreaders are typically used. These tools are designed to safely apply a force between the flange faces, gently separating them without causing damage. Some other tools that may be used in the process include: Hydraulic flange pullers/spreaders- These use hydraulic force to separate larger or more tightly secured flanges. Manual flange pullers- These use mechanical leverage to apply pressure to separate the flanges. Wrenches or impact tools- For removing the bolts that hold the flanges together.

The HSN (Harmonized System of Nomenclature) code for a flange spreader would typically fall under the broader category of tools for working metal or other materials, though it can vary slightly depending on the specific type or use of the tool. As of the most common classification- HSN Code for Flange Spreaders- 8205 (Hand tools, whether or not powered, used in the hand). It may fall under specific sub-categories of mechanical tools for flange maintenance, but it’s important to verify the exact category with the local customs or tax authorities, as different regions may classify them slightly differently.