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Hydraulic Square Drive XLCT
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Hydraulic Torque Tool

The hydraulic torque wrench is an industrial tool used for bolting applications. The top-quality option in this category provides torque output accuracy within the range of +/- 3%, making it highly reliable and versatile.

It can be broadly classified into two types:

  1. Square drive hydraulic torque wrench

  2. Hex drive hydraulic torque wrench

There are various other notable features, such as the One-Way Ratcheting Mechanism, Ratchet Freeing Mechanism, Multi-Axis 360°-180° Swivel, Secondary Pawl for Faster Tightening.

To simplify the lengthy process of assembly and disassembly, HYTORC has introduced the Simultorc bolting process. This process involves using two or more hydraulic torquing tools to carry out the bolting process efficiently.

Enhance your versatility with a range of multipurpose accessories(not included) that cater to your specific bolting needs

Hydraulic Torque Wrenches: Power and Precision for Demanding Jobs

Hydraulic torque wrenches are industrial tools designed to apply precise and controlled torque to fasteners, especially large ones that require significant tightening or loosening force. They utilize a hydraulic pump to generate the necessary power, making them ideal for applications where manual wrenches wouldn't suffice.

Applications:

  • Heavy machinery assembly: Tightening critical components in construction equipment, wind turbines, and other large machinery.

  • Pipeline construction: Securing high-pressure flange connections and other demanding tasks.

  • Bridge building: Ensuring the structural integrity of bridges through precise bolt tightening.

  • Shipbuilding: Guaranteeing the safety and stability of vessels by properly fastening crucial components.

  • Oil and gas industry: Maintaining and assembling equipment in refineries, pipelines, and other applications.


Benefits of Hydraulic Torque Wrenches:

  • High Torque Output: Capable of generating significantly more torque than manual wrenches, tackling even the most stubborn bolts.

  • Precise Control: Adjustable pressure settings ensure accurate torque application, crucial for preventing over-tightening and damage to fasteners or equipment.

  • Reduced Operator Fatigue: The hydraulic power system eliminates the need for manual exertion, reducing operator fatigue and improving efficiency.

  • Improved Safety: Hydraulic torque wrenches can minimize the risk of repetitive strain injuries and other safety hazards associated with manual tightening.

  • Versatility: Compatible with various interchangeable sockets to accommodate a wide range of fastener sizes.


Features of Hydraulic Torque Wrenches:

  • Hydraulic Pump: Provides the necessary force to tighten or loosen fasteners.

  • Torque Gauge: Displays the applied torque in real-time, ensuring accurate control.

  • Reaction Arm: Provides a stable base for applying torque without affecting the operator's position.

  • Swivel Head: Allows for easy maneuverability in tight spaces.

  • Safety Relief Valve: Prevents overloading and protects the tool from damage.

  • Various Drive Options: Square drive, hexagonal drive, or flange drive to accommodate different fastener types.


Additional Considerations:

  • Torque Range: Hydraulic torque wrenches come in various capacities, so choosing the right tool for the required torque output is essential.

  • Portability: Consider the size and weight of the wrench depending on the work environment and ease of use.

  • Ease of Use: Look for user-friendly controls and clear instructions for safe and efficient operation.

  • Maintenance: Regular maintenance is crucial to ensure optimal performance and safety.


Hydraulic torque wrenches are a valuable asset for industrial applications requiring controlled high torque. Their combination of power, precision, and safety makes them a popular choice for professionals working on large-scale projects and demanding bolting tasks.

People Also Ask

A hydraulic torque wrench is used for precision tightening of bolts or nuts in various industrial applications. It ensures accurate torque application, making it suitable for critical bolting tasks.

Hydraulic torque wrenches are known for their high accuracy, typically within ±3% tolerance. This precision is crucial in achieving reliable and consistent bolted connections.

Hydraulic torque wrenches typically operate within a pressure range of 700 to 10,000 psi, providing the necessary force for efficient and controlled bolting.

Hazards associated with hydraulic torque wrenches include the risk of high-pressure hydraulic fluid leaks, pinch points during operation, and potential injury from the reaction arm. Proper training and adherence to safety protocols are essential to mitigate these risks.

Other Resources

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What needs to be considered while using a torque wrench on a flange?
How can next-generation torque wrench cut down heavy machinery maintenance job time?
Importance of an Automated Torque Wrench in the Cement industry
Why measure bolt elongation before every torque wrench or bolt tensioner operation?
How a torque wrench prevents permanent hand injuries?



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