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A major issue with bolted connections is the uncertainty of achieving or maintaining the required bolt load, often leading to problems like gasket joint leaks due to uneven or insufficient loading. BoltSafe addresses these bolting issues with its innovative solution: the BoltSafe bolt load cell, which functions as a washer on bolted connections.

Benefits: 

  • Determines the coefficient of friction through a simple test rather than guesswork.
  • Identifies exact tool settings needed to achieve the desired bolt load.
  • Enhances safety and dependability of joints.
  • Provides better control over bolted constructions.
  • Reduces maintenance costs during installation and throughout the joint’s lifespan.
  • Prevents bolting-related failures with ease.

 

BoltSafe: Revolutionizing Bolted Connections

Bolted connections are ubiquitous in engineering, but they often present challenges related to ensuring and maintaining the required bolt load. Insufficient or uneven bolt loads can lead to gasket leaks, while excessive loads can cause premature bolt failure. Traditional methods of monitoring and adjusting bolt loads are time-consuming, expensive, and prone to errors.

BoltSafe offers a groundbreaking solution to these problems. By integrating a load sensor into the bolted connection, BoltSafe provides real-time measurement and monitoring of bolt load. This enables:

  • Accurate Bolt Load Determination: During assembly, BoltSafe ensures that the correct bolt load is applied, preventing underloading or overloading.
  • Continuous Monitoring: After assembly, BoltSafe continuously monitors bolt load, identifying any deviations from the desired value. This eliminates the need for costly and time-consuming periodic inspections.
  • Coefficient of Friction Determination: A simple test allows for precise determination of the coefficient of friction, enabling accurate tool setting calculations.
  • Enhanced Safety and Reliability: By ensuring optimal bolt load, BoltSafe improves joint reliability and reduces the risk of failures.
  • Cost Savings: By eliminating unnecessary inspections and re-tightening, BoltSafe significantly reduces maintenance costs over the life of the bolted connection.

With BoltSafe, bolted connections become more dependable, safer, and more cost-effective. By addressing the long-standing challenges associated with bolt load management, BoltSafe is revolutionizing the way we design, install, and maintain bolted structures.

 

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People Also Ask

A load cell is used to measure force or load. It converts a mechanical force into an electrical signal that can be measured and monitored.

Load cells are used in various industries including manufacturing, automotive, aerospace, and healthcare, in applications like weighing scales, force measurement systems, and structural testing.

Weighing systems- In scales for industrial or commercial use. Force measurement- In testing machines to measure force applied during testing. Load monitoring- In cranes, hoists, or any system that lifts or supports weight.

Load cells themselves are not typically sized by bolts but can be integrated into systems that measure forces on bolts of various sizes, like in torque measurement or structural testing setups. The bolt size for a load cell would depend on the application and load capacity required.