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HF Standard Tensioners

HexForce Standard Bolt Tensioners

The HexForce standard range bolt tensioners embody versatility and dependability, serving as hydraulic tensioners well-suited for a wide spectrum of bolting applications. Their optimisation for top-side operations makes them particularly fitting for tightening ANSI, ASME, and API flanges.

SPECIFICATIONS


Maximum Tensioner Load (kN) / (TONF)                 4650 / 466.7
Minimum Tensioner Load (kN) / (TONF)                  228 / 22.9
Bolt Thread Size (inch) / (metric)                             3/4 - 5 / M20 - M125
Maximum Weight (kg) / (lbs)                                     40.5 / 89.2
Minimum Weight (kg) / (lbs)                                      3 / 6.61  


PRODUCT CATALOGUE 


 ABS Standard Tensioner

 

MODEL BOLT THREAD SlZE MAXIMUM TENSlONER LOAD PRESSURE ТООL OD 'A' HEIGHT CLEAR H BRIDGE CLEAR B WEIGHT
  in mm TONF kN mm² mm mm mm Kg

HTS-10

3/4 М20

22.9

228

1519

74

110 27 3
7/8 М22 115 27 3
1 M24 125 30 3.5
1 1/8 M27 130 32 3.5

HTS-20

- M30

44.5

443

2954

102

150 30 5
1 1/4 M33 150 34 5
1 3/8 M36 160 36 5
1 1/2 M39 170 38 5

HTS-30

1 1/2 M39

81.4

811

5406

133

175 42 9
1 5/8 M42 185 42 9
1 3/4 M45 195 44 9
1 7/8 M48 205 46 9
2 M52 210 48 9

HTS-40

1 7/8 M48

127.8

1273

8490

163

205 50 15
2 M52 215 52 15
2 1/4 M56 235 54 15
- M60 238 54 15
2 1/2 M64 254 58 15

HTS-50

2 1/2 M64

183

1829

12196

193

254 64 25
- M68 258 72 25
2 3/4 M72 258 72 25
3 M76 258 74 25

HTS-60

3 M76

265.4

2644

17627

231

260 76 44
- M80 264 76 44
3 1/4 M85 272 80 44
3 1/2 M90 280 90 44
3 3/4 M95 300 100 40.5
4 M100 305 105 40.5

HTS-70

3 1/2 M90

361.3

3600

24000

275

Dependant on application nut details

3 3/4 M95
4 M100
4 1/4 M105
HTS-80 4 1/4 M105

466.7

4650

31000

315

Dependant on application nut details

  - M110
  4 1/2 M115
  4 3/4 M120
  5 M125

Standard Bolt Tensioners: Versatility, Efficiency, and Cutting-Edge Performance
 

Top-Side Excellence: Simplifying Bolting across Industries

Our standard tensioner shines as the go-to high-pressure bolt tensioner for diverse applications. Optimized for top-side tasks, they expertly handle ANSI, ASME, and API flanges, making them a versatile asset for various industries.
 

Process Optimization: Speed, Strength, and Superior Results

Experience instant ease and efficiency with our tensioners. They feature:

  • Quick and Easy Setup: Manual installation takes mere minutes, minimizing downtime.
  • Multi-Tool Harnessed Power: Combine multiple tools for rapid bolt tightening, boosting productivity.
  • Uniform Joint Compression: The design ensures even pressure distribution, leading to consistent bolt loading and superior joint performance.
     

Customizability and Adaptability: Meeting Your Precise Needs

No application is one-size-fits-all, so they offers an array of options:

  • Special Threads and Load Requirements: Cater to unique situations with specialized configurations.
  • Twin or Single Port Options: Choose the ideal port setup for your workflow.
  • Tight Clearance Bridge: Overcome limited space challenges with a dedicated bridge design.
  • Oil Pressure Calculations: Get expert assistance with pressure estimations.
  • Long Stroke Designs: Extend reach for deeper access.
  • Interchangeable Parts: Enjoy easier maintenance and repairs.
  • High-Temperature Options: Tackle demanding environments with heat-resistant solutions.
     

Safety and Reliability: Building Trust with Every Tension

ABS prioritizes your safety and performance with features like:

  • CE Marking: Ensures compliance with stringent European safety standards.
  • Over-Stroke Protection: Safeguards against exceeding stroke limits.
  • Max Stroke Indicator: Provides clear visual reference for stroke position.
  • Pressure Test Certification: Guarantee equipment integrity through rigorous testing.
  • Comprehensive Manuals: Get clear instructions and safety guidelines.
  • Long-Life Performance: Invest in durable, dependable tools built to last.
     

Leading-Edge Technology: Pushing the Boundaries of Performance

HexForce tensioners incorporate the latest innovations for optimal results:

  • Advanced Seal Technology: Minimizes leaks and maximizes uptime.
  • High Cycle Life: Experience extended operational lifespan.
  • Optimized Load-to-Weight Ratio: Enjoy enhanced portability and maneuverability.
  • Seamless Integration: Works flawlessly with TensionPro pumps and hoses.

Choosing the our tensioners  isn't just about safety and reliability; it's about embracing cutting-edge technology and exceptional performance to maximize efficiency and precision across diverse bolting applications.

Applications

Flange Connections and Leak Prevention:

  • Flanges are metal rings bolted together to create seals between pipes, vessels, and other components. Leaks in these connections can have disastrous consequences, ranging from environmental damage to safety hazards.
  • Traditional torque-based tightening methods often fail to achieve consistent pre-load on all bolts, leading to uneven pressure distribution and potential leakage points.
     

Specific Applications in Flange Connections:

  • Pipelines: Standard tensioners secure flanges in oil and gas pipelines, water distribution systems, and chemical processing plants, ensuring safe and reliable flow of fluids.
  • Pressure vessels: These tools play a crucial role in tightening flanges on vessels containing pressurized gases, liquids, or chemicals, crucial for safe operation and compliance with regulations.
  • Heat exchangers: Flange connections in heat exchangers need precise pre-load to maintain optimal heat transfer and prevent energy loss or equipment damage.
  • Other industrial equipment: From turbines and compressors to reactors and filters, standard tensioners guarantee secure flange connections across various industrial applications.

 

Contact us today to discuss hydraulic bolt tensioner rental or purchase options. Reach out to us via mail: [email protected] or call +91-8282 829 795.

 

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People Also Ask

The HTS Hydraulic Tensioners are optimized for top-side applications, making them suitable for tightening ANSI, ASME, and API flanges.

HTS Hydraulic Tensioners are quick and easy to use, providing improved speed for the bolt tightening process. They can be installed by hand in minutes, and when multiple tools are harnessed together, they ensure even joint compression, resulting in uniform bolt loading and superior bolted joint performance.

HTS Hydraulic Tensioners offer a range of options and features, including special threads, special load requirements, twin or single port configurations, special bridges for tight clearances, oil pressure calculations, long stroke designs, interchangeable parts, and high-temperature options.

HTS Hydraulic Tensioners are designed for safety and reliability. They are CE marked, equipped with over-stroke protection, feature a max stroke indicator, and provide pressure test certification. Additionally, users benefit from a full-color operating and safety manual, ensuring proper usage.

The TensionPro Tensioner method employs the latest seal technology, offering high cycle life and an optimized load-to-weight ratio. It enables bolts to be loaded with accurate force directly proportional to the pressure applied to the tool. This method ensures accurate and repeatable bolt tightening without friction.

- A hydraulic standard bolt tensioner is utilized for applying controlled tension to bolts during assembly, ensuring uniform and reliable clamping force.

- Hydraulic tensioners provide a consistent and even distribution of tension across multiple bolts simultaneously, improving the integrity and reliability of the bolted connection.

- The preferred number of tensioners to use on a flange depends on the flange size, design, and application. Engineering specifications or guidelines usually dictate the appropriate number for optimal results.

- Bolt tensioning is typically required in applications where precise and uniform clamping force is essential, ensuring the integrity and safety of the assembled components.

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