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Compact DC Nutrunner

Compact Fixture Spindle Nutrunner

The recently introduced KSX series built-in nutrunners are exceptionally compact and lightweight, purposefully designed for applications where space constraints and the weight of nutrunning equipment are critical considerations. These nutrunners are equipped with LEDs that display the operating and communication status, along with the quality statement of the most recent tightening operation.

Additionally, an innovative rotatable connector offers flexible adjustment to suit the specific assembly scenario of the nutrunner, enhancing its adaptability.

Compact Fixture Spindle Nutrunner Specifications


Maximum Torque (Nm) / (ft-lbs)                83.00 / 61.24
Minimum Torque (Nm) / (ft-lbs)                 3.00 / 2.21
Maximum Weight (kg) / (lbs)                     2.69 / 5.94
Minimum Weight (kg) / (lbs)                      1.04 / 2.29 


PRODUCT CATALOGUE 


 ABS Fixture Spindle Nutrunner

HOLE PATTERN TABLE
 

SIZE

2 - TIMES

(MM)

3 - TIMES

(MM)

4 - TIMES

(MM)

5 - TIMES

(MM)

6 - TIMES

(MM)

KSX - Spindles (Centric output) 41 55 58 77 94
KSX - Spindles (Offset output) 23 27 33 39 46

 

  DESIGNATION IDENT-NO

TORQUE

(Nm)

SPEED

(1/MIN)

WEIGHT

(KG)

LENGTH

(MM)

DRIVE

ANGLE HEAD 

(mm)

CENTRIC 

OUTPUT

KSX1015ZV38 70122590 3 - 15 1008 1.04 173.3 ☐3/8" -
KSX1025ZV38 70122591 5 - 25 771 1.04 173.3 ☐3/8" -
KSX1048ZV38 70122592 10 - 48 381 1.15 193.8 ☐3/8" -
KSX1015ZF25 70122593 3 - 15 1008 1.08 173.3 SPRING TRAVEL 25 MM -
KSX1025ZF25 70122594 5 - 25 771 1.08 173.3 SPRING TRAVEL 25 MM -
KSX1048ZF25 70122595 10 - 48 381 1.19 193.8 SPRING TRAVEL 25 MM -
KSX1015ZF50 70122596 3 - 15 1008 1.10 173.3 SPRING TRAVEL 50 MM -
KSX1025ZF50 70122597 5 - 25 771 1,1O 173.3 SPRING TRAVEL 50 MM -
KSX1048ZF50 70122598 10 - 48 381 1.21 173.3 SPRING TRAVEL 50 MM -

OFFSET

OUTPUT

KSX1015OV38 70121600 4 - 15 936 1.46 217.8 ☐3/8" -
KSX1025OV38 70121601 7 - 25 716 1.46 217.8 ☐3/8" -
KSX1048OV38 70121602 12 - 48 349 1.72 253.6 ☐3/8" -
KSX1015OF25 70121603 4 - 15 936 1.50 217.8 SPRING TRAVEL 25 MM -
KSX1025OF25 70121604 7 - 25 716 1.50 217.8 SPRING TRAVEL 25 MM -
KSX1048OF25 70121605 12 - 48 349 1.76 253.6 SPRING TRAVEL 25 MM -
KSX1015OF50 70121606 4 - 15 936 1.52 217.8 SPRING TRAVEL 50 MM -
KSX1025OF50 70121607 7 - 25 716 1.52 217.8 SPRING TRAVEL 50 MM -
KSX1048OF50 70121608 12 - 48 349 1.78 253.6 SPRING TRAVEL 50 MM -

ANGLE 

OUTPUT

KSX1023WV38 70121609 6 - 23 775 1.77 275.4 ☐3/8" 28
KSX1035WV38 70121610 9 - 35 514 1.84 275.4 ☐3/8" 33
KSX1058WV38 70121611 15 - 58 299 2.35 322.9 ☐3/8" 38
KSX1083WV12 70121612 21 - 83 199 2.44 327.4 ☐1/2" 45
KSX1058WF25 70121613 15 - 58 299 2.45 322.9 SPRING TRAVEL 25 MM 38
KSX1083WF25 70121614 21 - 83 199 2.66 327.4 SPRING TRAVEL 25 MM 45
KSX1058WF50 70121615 15 - 58 299 2.47 322.9 SPRING TRAVEL 50 MM 38
KSX1083WF50 70121616 21 - 83 199 2.68 327.4 SPRING TRAVEL 50 MM 45

 

Modular Flexibility: Build Your Ideal Spindle

The ESX Fixture Spindles shine with their adaptable design. Mix and match components like sensors and drives to tailor the spindle to your specific needs. No more wrestling with bulky cables – the innovative rotating joint hybrid plug lets you adjust the connection for perfect setup.

Streamlined Control: Say Goodbye to Cable Clutter

ESX spindles communicate digitally, minimizing wires and weight. Even with double-duty setups for both torque and angle measurement, you'll only need a single, thin, flexible cable for control and data. Enjoy smoother operation and reduced fatigue.

Maintenance on Demand: Work Smarter, Not Harder

Built-in maintenance management takes the guesswork out of upkeep. The tool schedules service based on actual usage, ensuring you only maintain when it's truly needed. Save time and resources, optimize your operations.

Unmatched Precision: Tighten with Confidence

AMT Fixture Spindles boast the highest level of tightening accuracy. Action torque sensors directly at the output shaft ensure precise torque every time, unaffected by wear or drive condition. Fasteners are secure, regardless of the tool's mechanical state.

Enhanced Reliability: Redundant for Confidence

VDI Guideline 2862 recommends redundant sensors for critical connections. AMT spindles deliver. A control circuit monitors torque with an action sensor and angle transmitter, while a check circuit uses a reaction torque sensor and rotor bearing angle recording. This continuous monitoring allows for extended reference measurement intervals, maximizing efficiency without compromising accuracy.

After the sale, we are delighted to assist you with any technical concerns or inquiries. Don't hesitate—let's connect! Feel free to reach out to us via phone: 828282-9795 or drop us an email at [email protected]. We're here to help and ensure your satisfaction.

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People Also Ask

The modular design of ESX Fixture Spindles allows individual components such as measurement transducers or output to be combined as needed. This flexibility enables customization to specific requirements. Additionally, the innovative rotating joint hybrid plug facilitates gradual adjustment of the cable connection based on the installation situation of the spindle.

ESX Fixture Spindles communicate digitally with the control system. This digital communication reduces the number of wires, resulting in a thin, flexible, and lightweight spindle cable. Even in redundant constructions with two measurement transducers for torque and rotational angle recording, the spindle is connected to the control through a hybrid cable for data and performance.

The integrated status display in ESX Fixture Spindles offers several advantages. It displays operation and communication status, along with the quality statement of the last tightening application through LEDs. This simplifies the diagnosis of disruptions, eliminating the need for a separate display panel when the spindle is used in a handling device.

The integrated maintenance management system in ESX Fixture Spindles determines tool maintenance based on the load. Maintenance is only carried out when required, optimizing the performance and longevity of the spindle. This proactive approach ensures that maintenance efforts are focused and efficient.

Action torque sensors in AMT Fixture Spindles ensure the highest precision during the tightening process. These sensors detect torque directly on the output shaft, close to the actual fastener position. Changes in the effectiveness of angle or offset drives due to wear have no influence on the tightening torque. This design ensures secure fastening applications independent of the mechanical condition of the drive.

The VDI Guideline 2862 recommends redundant sensor systems for class A fastening connections. AMT spindles implement this by recording fastening values through a control circuit (torque recording by action torque sensor with angle transmitter) and a check circuit (reaction torque sensor, angle recording using rotor bearing). Continuous monitoring of these values significantly extends the time interval between dynamic reference measurements, enhancing process reliability.

Other Resources

How DC Assembly Tools Help Manufacturing Transition to Industry 4.0

What is a DC Nutrunner?



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