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Network with PDI

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The BoltSafe network with PDI (Power Data Interface) readout includes a PDI box and CM-1000 boxes, allowing continuous visualization of bolt load data. The PDI box connects the BoltSafe network to a PC or laptop running BS-2000 software. Each CM-1000 box can link up to eight BoltSafe CMS load cells, and multiple CM-1000 boxes—up to 32—can connect to a single PDI box. This system is engineered for robust shielding against harsh environments and electromagnetic interference (EMC noise).

 

Specifications

Connection capacity 8 BoltSafe CMS sensors
Temperature range -25°C to +80°C
Sealing IP66
Dimensions box 150x150x88 mm
Dimensions incl. connectors 162x174x88 mm
Material Stainless steel 1.4301 (AISI 304)
Weight 1,65 kg
CE-approval Tested to comply with: Emission EN 50081-1, EN 55022B Immunity, EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, ENV 50204

 

How the Network with PDI Works

The network with PDI (Power Data Interface) consists of a PDI box and one or more CM-1000 boxes, allowing for continuous visualization of bolt load data. The PDI box connects the BoltSafe network to a PC or laptop running the BS-2000 software. Each CM-1000 box can accommodate up to eight BoltSafe CMS load cells, and multiple CM-1000 boxes—up to 32—can link to a single PDI box, enabling comprehensive monitoring. This system is built to withstand harsh environments and protect against electromagnetic interference (EMC noise).

Using the Network with PDI

Continuous bolt load data is analyzed using the “BS-2000 Network Monitoring Server” software. Installation is straightforward, with plug-and-play network and power cables. The PDI box connects to the PC or laptop via a standard USB cable. The CM-1000 box processes bolt load data locally, converting sensor values and storing user-defined tags and alarm settings. This decentralization enhances data polling speed, allowing updates from the BoltSafe load sensors every one to three seconds, even in extensive networks. During installation, the BS-2000 software automatically assigns node numbers to each connected unit, eliminating the need for additional settings. The CM-1000 box includes short circuit protection for each load cell, ensuring that the failure of one component does not disrupt the entire network. It also features connectors for easy attachment of the BoltSafe CMS load cells.

Variations of the Network with PDI

Users can set up a single PDI box and a CM-1000 network box to connect up to eight bolt load sensors and a PC. Alternatively, multiple CM-1000 boxes can be linked to one PDI, supporting up to 256 load cells. Typically, the PDI and network boxes are installed in a fixed location. However, for those needing flexibility, a portable system housed in a protective case is available as an optional feature. This setup is ideal for temporary measurements at different locations and can even be rented. Another optional feature includes a 4G module, allowing remote data access from any internet-connected PC.

 

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People Also Ask

A load cell works by converting a mechanical force (such as weight or pressure) into an electrical signal. When force is applied, the load cell's internal components (typically strain gauges) deform. This deformation causes a change in the electrical resistance, which is then converted into an output signal that correlates to the force applied.

A strain gauge-based load cell operates on the principle of strain gauges. These are bonded to a metal element in the load cell. When force is applied, the metal element deforms, causing the strain gauges to stretch or compress. This changes their electrical resistance. The change in resistance is measured and converted into a corresponding electrical signal that represents the force applied.

A load cell is a transducer that measures force, weight, or load by converting the mechanical force into an electrical signal. It is typically used in applications like weighing scales, load measurement in machinery, and structural testing. The force applied causes deformation in the load cell, which is then translated into an electrical output that is proportional to the applied force.

The accuracy of a load cell is determined by its calibration and sensitivity. Generally, load cells can achieve accuracy within 0.1% to 0.025% of the full scale. Accuracy can vary depending on the type of load cell, the application, and the quality of the load cell.

Since 1998, Advanced Bolting Solutions (ABS) has led the bolting industry with precision and innovation. Specializing in torquing (up to 72,000 Nm), tensioning (nut sizes up to 6 inches), flange management, and automation, we deliver tailored solutions for every project. Our ECITB-trained experts offer on-site machining, rentals, and globally recognized training through the ABS Training Academy.

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